Case Packing
 
SOLVING PROBLEMS WITH AN INNOVATIVE
HIGH SPEED ROBOT

 
 

Our client had a particular problem with the packaging of small condiment packs of vinaigrette, sauces, etc. These small packs come off a filling line at a rate of 5 /second(300 per minute).

The task of manually placing these packs into a carton suitably nested to avoid jumbling whilst in transit and also adding the interlayer divider pad was a very difficult task to perform manually requiring 4 persons to match the output of the filling machine.

To solve these problems Robotic Automation designed and developed an innovative high speed robotic carton packing system encompassing a Motoman UP6 robot and a special lightweight, two axis gripper and carton location package that enables the filling machine to run at its maximum capacity and only requires a single operator to feed empty cartons in one end and palletise the full cartons at the other.

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The cost savings for our client are considerable, not to mention the risk of RSI to staff being virtually eliminated.

The whole system was conceived, designed, manufactured and tested from our Silverwater premises.

This system recently won two industrial awards for Process Innovation and Advanced Manufacturing Technology at the recent Western Sydney Industry Awards.

For a free advisory service please contact us.

 
  Colin Wells accepting award from Premier Bob Carr at Greater Western Sydney Industrial Awards event  
 
 
 

ROBOT WITH A SWEET TOOTH

SV3

A leading confectionery manufacturer in Sydney is using a Motoman SV3 robot from Robotic Automation to pick and place individual packets of confectionery.

Located at the end of the production line, the Motoman SV3 picks up 12 packets of sweets at a time and places them into a carton for shipping and display. With its small payload and compact size, the SV3 is ideal for handling delicate lightweight products such as a packet of sweets.

To ensure the product is not damaged, Robotic Automation designed and built a gripper for the robot specifically suited to the customer's requirements with pneumatic suction cups.

The Motoman SV3 is ideal for high-speed "pick and place" work in the food industry where cleanliness and hygiene are critical. The profile of the robot is smooth, making it difficult for particles to adhere to the surface. Also available is the Motoman SV035 which is fully water-resistant and can be hosed down for cleaning and the removal of raw material or residue. The SV035 complies with IP65 industry standards.

The standard motion pattern on the Motoman SV3 can be run in only 0.7s for a 300 mm stroke, the highest speed in its class. This represents a dramatic decrease in handling time and is a new speed record for perpendicularly articulated robots.

Depending on the product, the Motoman SV3 robot can be used for a number of activities. It is ideal for automating case packing (in this case, packets of sweets), tray loading and food handling, all common to the food industry.

The SV3 can be used in conjunction with the Motoman high-speed vision sensor system that will aid efficiency in processes where products come down a conveyor at random. Once the approaching product is seen, the robot will be prompted into action.

The Motoman SV3 comes complete with a Yasnac XRC controller and has the CE marking. The volume of this unit has been halved compared to previous controllers giving it a smaller footprint. To aid ease of operation, users are able to assign function keys to commonly used commands to make work even faster.

Robotic Automation Pty Ltd offers the complete range of Motoman robots, including the SV3, and provides advice, technical support, service and spare parts. Robotic Automation has many years experience supplying turnkey systems to the Australian food industry.

 
 
 
FOR MORE INFORMATION CONTACT:The RA Group, 14 / 4 Avenue of the Americas, Newington N.S.W. 2127 Australia.
Tel: (02) 8748 6500 Fax: (02) 8748 6501 or e-mail your enquiry and we will endeavour to answer you promptly.